Coney Chili Mac Casserole Recipe

If you’re craving a comforting, flavorful dish that feels like a big warm hug on a plate, then this Coney Chili Mac Casserole Recipe is exactly what you need. It combines hearty ground beef simmered in a perfectly spiced chili sauce with tender macaroni, all topped with melty cheddar and mozzarella cheese. This casserole is not only incredibly satisfying but also a guaranteed crowd-pleaser, bringing together the nostalgic flavors of classic chili dogs in a cozy, bake-it-all-together meal that’s perfect for weeknights or casual get-togethers.

Ingredients You’ll Need

The beauty of the Coney Chili Mac Casserole Recipe lies in its simple, straightforward ingredients that each play an essential role in creating its rich layers of flavor, creamy texture, and vibrant color. From the savory ground beef to the gooey melted cheeses, every component works together flawlessly.

• 1 pound ground beef: The hearty base that gives the casserole its meaty, satisfying flavor.
• 1 onion, chopped: Adds sweetness and depth when sautéed to soften and caramelize slightly.
• 1 packet chili seasoning: Infuses the dish with that signature bold and smoky spice profile.
• 1 can (15 ounces) tomato sauce: Provides a rich, tangy foundation that keeps the chili moist and saucy.
• 1 can (15 ounces) kidney beans, drained and rinsed: Offers creaminess and fiber while balancing the savory beef.
• 1 cup elbow macaroni: The perfect pasta shape to soak up flavors and hold onto bites of chili.
• 2 cups shredded cheddar cheese: Sharpness and richness that melts into a luscious topping.
• 1 cup shredded mozzarella cheese: Adds creamy meltiness and stretch to the cheesy layer.
• Salt and pepper to taste: Enhances and balances all the flavors throughout the casserole.
• 1/2 teaspoon garlic powder: Introduces a warm, savory hint that brightens the chili seasoning.
• 1/2 teaspoon onion powder: Boosts that comforting, aromatic quality of onions without overpowering.
• 1 tablespoon olive oil: Helps soften the onions and browns the beef for extra flavor.
• 1/2 cup water: Keeps the chili sauce perfectly saucy and ensures the macaroni doesn’t dry out.

How to Make Coney Chili Mac Casserole Recipe

Step 1: Preheat and Prepare

Start by preheating your oven to 350°F (175°C). This gives your casserole the right temperature to heat through slowly and melt that glorious cheese topping to bubbly perfection.

Step 2: Sauté the Onions

Heat the olive oil over medium in a large skillet, then add your chopped onion. Cook for 2 to 3 minutes until the onions are soft and fragrant. This step unlocks their natural sweetness and sets the flavor base for the chili.

Step 3: Brown the Ground Beef

Next, toss the ground beef into the skillet. Cook it thoroughly until browned, stirring occasionally. Once done, drain any excess fat to keep the casserole from becoming greasy and let those meat juices shine through.

Step 4: Simmer the Chili Sauce

To the browned beef, add the chili seasoning, garlic powder, onion powder, tomato sauce, kidney beans, and water. Stir everything well and let it simmer for 10 minutes. This simmering step melds the spices, beans, and tomato sauce into a rich chili that’s full of flavor.

Step 5: Cook the Macaroni

While the chili simmers, bring a pot of salted water to a boil and cook your elbow macaroni according to the package instructions until al dente. Drain and set aside. The pasta’s texture at this stage is vital because it will finish cooking in the oven without becoming mushy.

Step 6: Combine and Transfer to Casserole Dish

In a large casserole dish, combine the cooked macaroni with the simmered chili mixture. Mix them gently but thoroughly so every noodle is coated with that delicious chili sauce.

Step 7: Add the Cheesy Topping

Now the best part: sprinkle the shredded cheddar and mozzarella cheeses evenly over the top. The blend of cheeses ensures a gooey, golden crust that’s irresistible.

Step 8: Bake Covered and Uncovered

Cover the casserole dish with aluminum foil and bake for 20 minutes. This step warms everything through and allows the flavors to marry. Afterward, remove the foil and bake for an additional 10 minutes to let the cheese melt completely and turn bubbly with a slight golden crisp.

Step 9: Let It Rest

Once out of the oven, give the casserole a few minutes to cool slightly. This rest time helps it set, making serving easier and allowing the flavors to settle beautifully.

How to Serve Coney Chili Mac Casserole Recipe

Garnishes

For an extra pop of freshness and texture, try garnishing your Coney Chili Mac Casserole Recipe with chopped green onions or a sprinkle of fresh parsley. A dollop of sour cream or a few jalapeño slices add a creamy or spicy kick that contrasts perfectly with the rich layers beneath.

Side Dishes

This casserole pairs wonderfully with simple sides like a crisp garden salad, crunchy garlic bread, or roasted vegetables. These sides add brightness and balance to the hearty and savory main dish, making for a well-rounded meal.

Creative Ways to Present

Looking to impress guests? Serve your Coney Chili Mac Casserole in individual ramekins or mini cast-iron skillets. This personal touch elevates the dish and makes it feel celebratory, perfect for potlucks or family dinners alike.

Make Ahead and Storage

Storing Leftovers

Any leftovers of this Coney Chili Mac Casserole Recipe can be transferred to an airtight container and stored in the refrigerator for up to 3 days. This makes for an easy, delicious lunch or second dinner that just heats up nicely.

Freezing

If you want to keep it for longer, the casserole freezes beautifully. Wrap it tightly or place it in a freezer-safe dish and freeze for up to 2 months. When you’re ready, thaw it overnight in the fridge for the best texture.

Reheating

Reheat portions in the microwave or oven until warmed through and the cheese is again melty. If microwaving, cover loosely to avoid splatters, and stir halfway through to ensure even heating.

FAQs

Can I use a different type of pasta for the Coney Chili Mac Casserole Recipe?

Absolutely! While elbow macaroni is traditional and ideal for holding the chili sauce, other short pasta like penne or rotini can work just as well, holding on to every tasty bite.

Is this casserole spicy?

The spice level depends mostly on the chili seasoning you choose. Most packets have a mild to medium kick, but you can easily adjust by adding more chili powder or hot sauce if you love it spicy.

Can I make this recipe vegetarian?

You bet! Swap the ground beef for a plant-based meat substitute or add extra beans and veggies like bell peppers and mushrooms to keep the hearty texture without the meat.

What cheese works best for topping this casserole?

A combination of cheddar and mozzarella is perfect here — cheddar provides flavor and sharpness, while mozzarella melts just right for that classic cheesy stretch. Feel free to experiment with Monterey Jack or pepper jack for a twist.

Can I prepare this casserole ahead of time and bake it later?

Yes, you can assemble the casserole the night before and keep it covered in the fridge. When ready to eat, just pop it in the preheated oven a bit longer to ensure it’s heated through and bubbly.

Final Thoughts

If you want a dish that fills your kitchen with irresistible aromas and your belly with pure comfort, the Coney Chili Mac Casserole Recipe should be your next go-to. It’s easy to make, endlessly satisfying, and perfect for sharing with loved ones. Give it a try, and you might just find yourself making it again and again!

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